Steel Beam Assembler Technology(SBA)

Fully automated tacking and welding of steel beams

Robotic welding, assembly, and fabrication has long had the potential to revolutionize structural steel fabrication. It's now arrived and is making its mark having overcome past challenges and hurdles unique to steel fabrication. 

Zeman’s innovative SBA technology is a true “game changer” in steel fabrication. Today 52 SBA lines are installed. In 16 different countries worldwide. Our clients upgraded their production capacity by using multiple SBA systems. Customer satisfaction is ZEMAN’s priority.

For a long time, nobody thought that “robotic assembly and welding of structural beams” would arrive in the steel fabrication industry, which is mainly driven by a “lot-by-lot” production. It’s only now that ZEMAN’s SBA revolutionizes the conventional structural steel market.


ZEMAN has made it happen and proudly contributes added value to more than 20 countries worldwide to overcome past challenges and the hurdles typical of steel fabrication. ZEMAN’s innovative SBA technology is a true game changer in steel fabrication. 
Repeated orders from various clients give evidence of the reliability and highest efficiency of ZEMAN’s modular concepts in robotic Steel Beam Assembling and Welding Technology. As one of our satisfied clients recently said: “ZEMAN’s pro-FIT software enhanced our profits.

 

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Some features at a glance:

  • The SBA assembles „add-on parts“ in less than 1.5 minutes per part. Even the heaviest part of 200 kg (440 lbs.) is a piece of cake for the SBA
  •  pro-FIT allows for direct 3D data flow to the robots – no programming, no robot teaching
  •  “Arc-on time” as a common measure of efficiency ranges between 20-25% for manual welding against 65% „arc on time“ for robotic welding at the SBA systems.
  • SBA modular concepts comply with various requirements by clients in regard to floor space, intersection with existing material flow, intended production capacity, optimized material handling and budgetary restraints. SBA modular systems offer a wide range of different machinery set up, subsequent extensions and upgrades at a later production stage.

 

Assembling and welding

Our robotic assembling and welding lines "SBA Compact", "SBA SR Compact" and "SBA Conti" will boost your production capacity. In addition to that three examplary types we offer a wide range of variations. We can also develop special solutions for your indivdual needs. Just let us know and get in touch with us. 
 

SBA SR Compact

The SBA SR Compact is our entry-level model. Small footprint. High Performance.

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SBA Compact

Up to 15.000 tons/year to tack and assemble cleats to beams

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SBA Conti

up to 30.000tons/year to assemble, tack and finish weld cleats to beams

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Welding only

 

 

 

SBW Terminator
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SBW Eco
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